Manure Management

Farm in Livingston, WI - Farm Expansion & Waste Storage Facilities

A long-standing dairy client sought to improve manure management practices by moving away from daily hauling or temporary stacking during closed field months. While additional storage was not required under current regulations, the farm wanted extended storage capacity to reduce labor demands, improve efficiency, and provide greater flexibility in handling waste.

Outland Design developed a waste storage plan that integrated with the farm’s existing infrastructure and manure transfer methods. Two new storage facilities were strategically located on either side of the barns and connected to current stacking areas by scrape lanes. This layout allowed the farm to continue using existing equipment while gaining the benefits of modernized storage.

The project required solutions to two key challenges. A private power line with a strict easement ran through the site, necessitating coordination with Scenic Rivers Energy Cooperative. Excavations also uncovered shallow bedrock due to the highland topography. The design was modified to comply with NRCS standards while reducing costly deep excavation.

By constructing two shallower storage facilities instead of one large basin, the farm minimized bedrock removal and reduced overall project costs. Although a single basin had initially been preferred for aesthetics, site conditions and operational considerations made the two-structure solution more practical and cost-effective.

The completed design increased storage capacity, eliminated daily hauling, and positioned the farm for efficient, adaptable operations that align with long-term goals.

Farm in Oconto Falls, WI - Waste Transfer

To comply with WDNR regulations requiring 100% collection of feed storage area runoff, the farm needed a solution to manage and store millions of gallons of stormwater annually. Traditional land spreading during spring and fall was not feasible for this volume, and the farm sought a system that would utilize the wastewater more efficiently during the growing season, when crops could benefit directly from added water and nutrients.

Outland Design developed a solution that combined regulatory compliance with improved agricultural productivity. Jonathan Ardelt designed a 2,500-foot solid set pipeline to transfer wastewater from on-farm storage to a remote field equipped with a 360 Rain™ irrigation system. The design allowed for consistent, strategic delivery of water, nutrients, and manure throughout the growing season. The pipeline was engineered to meet WDNR and WI NRCS waste transfer standards, ensuring reliable flow and pressure. Outland Design also assisted the farm with the WI NRCS funding process, preparing plans and specifications that ensured future funding eligibility, even when program funds were not immediately available.

The farm successfully implemented the waste transfer system, achieving both environmental compliance and increased crop yields. When funding later became available, the project qualified for NRCS support, providing long-term financial return in addition to improved operational performance.

Sand Manure Processing System

Sand Manure Processing System

Maximize your savings with Outland Design’s expertly-designed sand separation system—economically engineered for peak performance. With low investment costs, minimal maintenance, and energy efficiency, it’s the smart choice for dairies using sand bedding. Plus, if your farm uses manure for RNG, the waste stream filtration helps keep harmful debris out of the digester, protecting your system from permanent damage.

Abel Dairy Farm - Sand Separation Facility & Manure Transfer

Abel Dairy Farm - Sand Separation Facility & Manure Transfer

Abel Dairy Farm was looking to improve their sand separation facilities and contracted Outland Design to put together a sand separation system that would maximize efficiency at their site. The project consisted primarily of a dedicated sand separation building that would be constructed central to the farms three existing waste storage facilities. New waste transfer pipelines would then be installed from each storage facility to allow for transfer of waste both to and from each facility.

Winch Dairy Farm - Waste Storage Facility & Site Expansion

Winch Dairy Farm - Waste Storage Facility & Site Expansion

The Winch Dairy Farm was looking to expand their dairy operations by developing open green space within their existing farmlands. Outland Design performed a site analysis with the owner to review site conditions for the selected area. Existing site topography was surveyed to ensure that the proposed barn area was at the highest grade allowable on site.